Hale MG Manuale Utente

Failure to follow the operating, lubrication,and maintenance requirements set forth inthe operating and instruction manual mayresult in serious person

Muscle Pumps 1-3 Single-Stage Pump There are three series of single-stage pumps. q Qpak – 500 GPM to 1000 GPM (1,892 LPM to

Muscle Pumps 5-36 pitting, replace all components that are worn, damaged or pitted. h. Remove and disassemble the input shaft asse

Muscle Pumps 5-37 6) Rotate the input gear shaft to check for proper operation. 7) Using a lifting device, remove the

Muscle Pumps 5-38 s. Tests operate the primer to ensure it is working correctly. t. Return apparatus to normal operation. 2. SPV

Muscle Pumps 5-39 f. Remove, clean and inspect the priming valve strainer, replace if required. g. Clean the pump body ga

Muscle Pumps 5-40 2. 40BD Series Valve Maintenance (Refer to figures 6-19 and 6-20) The Hale 40BD series valve requires a minimum amount

Muscle Pumps 5-41 d. On valves with 5 inch NST discharge fittings 1) Remove cap from discharge connection 2) Re

Muscle Pumps 5-42 n. Apply a light coat of grease to the O-ring groove and insert a new O-ring into groove. o. Install discharge conn

Muscle Pumps 5-43 10) Apply a light coat of general-purpose grease to the new seal rings and install in grooves on valve pisto

Muscle Pumps 5-44 17) Attach hoses or tubing to inlet fittings of the drain valve. 18) Test operate apparatus and check drain valve

Muscle Pumps 1-4

Muscle Pumps 6-18 PARTS LIST HALE TYPE “G” SERIES GEARBOX FIGURE 6-5 ITEM NO. PART NO QTY DESCRIPTION 1 007-0100-00-0 1 Tu

Muscle Pumps 6-19 PARTS LIST HALE TYPE “G” SERIES GEARBOX FIGURE 6-5 (CONTINUED) ITEM NO. PART NO QTY DESCRIPTION 35 115-0

Muscle Pumps 6-20

Muscle Pumps 6-21 PARTS LIST HALE TYPE "J" SERIES GEARBOX FIGURE 6-6 ITEM NO. PART NO. QTY. DESCRIPTION 1 004-0

Muscle Pumps 6-22

Muscle Pumps 6-23 PARTS LIST HALE TYPE ESP PRIMING PUMP FIGURE 6-7 ITEM NO. PART NO QTY DESCRIPTION 1 018-1624-02-0 1 Sc

Muscle Pumps 6-24

Muscle Pumps 6-25 PARTS LIST HALE TYPE SPV PRIMING VALVE SEMI-AUTOMATIC FIGURE 6-8 ITEM NO. PART NO QTY DESCRIPTION 1 340-

Muscle Pumps 6-26

Muscle Pumps 1-5 Two-Stage Pump Operation The primary difference between a single-stage and a two-stage pump is that the former has

Muscle Pumps 6-27 PARTS LIST HALE TYPE PVG PRIMING VALVE FIGURE 6-9 ITEM NO. PART NO QTY DESCRIPTION 1 012-0160-00-0 1 H

Muscle Pumps 6-28 PARTS LIST HALE TYPE K HEAT EXCHANGER FIGURE 6-10 ITEM NO. PART NO QTY DESCRIPTION 1 018-1406-02-0 8 Scr

Muscle Pumps 6-29

Muscle Pumps 6-30 PARTS LIST HALE TYPE TRV/TRVM SERIES RELIEF VALVE FIGURE 6-11 ITEM NO. PART NO QTY DESCRIPTION 1 010-0580-

Muscle Pumps 6-31

Muscle Pumps 6-32 PARTS LIST HALE TYPE PG30 RELIEF VALVE FIGURE 6-12 ITEM NO. PART NO QTY DESCRIPTION 1 018-1104-02-0 1 S

Muscle Pumps 6-33

Muscle Pumps 6-34 PARTS LIST HALE TYPE SV SENSING VALVE FIGURE 6-13 ITEM NO. PART NO QTY DESCRIPTION 1 010-0080-01-0 1 St

Muscle Pumps 6-35 PARTS LIST HALE TYPE PM/PMD CONTROL VALVE FIGURE 6-14 ITEM NO. PART NO QTY DESCRIPTION 562-0800-00-0 -

Muscle Pumps 6-36

Muscle Pumps 1-6 Transfer Valve A transfer valve, which is controlled from the apparatus pump control panel, allows the operator of a

Muscle Pumps 6-37 PARTS LIST HALE TYPE QD RELIEF VALVE FIGURE 6-15 ITEM NO. PART NO QTY DESCRIPTION 1 018-1104-02-0 2 Sc

Muscle Pumps 6-38

Muscle Pumps 6-39 PARTS LIST HALE TYPE QG RELIEF VALVE FIGURE 6-16 ITEM NO. PART NO QTY DESCRIPTION 1 018-1812-02-0 4 Sc

Muscle Pumps 6-40 PARTS LIST HALE ANTI-CORROSION ANODE FIGURE 6-17 ITEM NO. PART NO QTY DESCRIPTION 1 529-0080-00-0 1 Kit-

Muscle Pumps 6-41 PARTS LIST HALE TYPE 30BPF TANK SUCTION VALVE (LESS CHECK VALVE) FIGURE 6-18 (ASSEMBLY PART NO. 538-0132-00-0)

Muscle Pumps 6-42

Muscle Pumps 6-43 PARTS LIST HALE TYPE 40BD SERIES VALVE LINE 40BD MANUAL CONTROL VALVE 40BD HANDLE CONTROL VALVE 40BD ELECTRIC CON

Muscle Pumps 6-44

Muscle Pumps 6-45 PARTS LIST HALE TYPE 40BDS SERIES VALVE LINE 40BD MANUAL CONTROL VALVE 40BD HANDLE CONTROL VALVE 40BD ELECTRIC CO

Muscle Pumps 6-46 PARTS LIST HALE TYPE 40BDS SERIES VALVE LINE 40BD MANUAL CONTROL VALVE 40BD HANDLE CONTROL VALVE 40BD ELECTRIC CONT

Muscle Pumps 1-7 Switching between volume and pressure operation is generally governed by prevailing fire department policy. However

Muscle Pumps 6-47 PARTS LIST HALE TYPE 40BDS SERIES VALVE LINE 40BD MANUAL CONTROL VALVE 40BD HANDLE CONTROL VALVE 40BD ELECTRIC CO

Muscle Pumps 6-48 PARTS LIST HALE TYPE 40BD SERIES VALVE LOOSE PART KITS FIGURE 6-20 ITEM NO. PART NO QTY DESCRIPTION MANUAL 40

Muscle Pumps 6-49 PARTS LIST HALE TYPE 40BDS SERIES VALVE LINE LOOSE PART KITS FIGURE 6-20 (CONTINUED) ITEM NO. PART NO QTY

Muscle Pumps 6-50

Muscle Pumps 6-51 PARTS LIST HALE TYPE HD DRAIN VALVE FIGURE 6-21 ITEM NO. PART NO QTY DESCRIPTION 1 012-0010-00-0 1 Kno

Muscle Pumps 6-52 PARTS LIST HALE TYPE DV5 DRAIN VALVE FIGURE 6-22 ITEM NO. PART NO QTY DESCRIPTION 1 005-0260-00-0 1 Plat

Muscle Pumps 6-53 PARTS LIST HALE TYPE DV7 DRAIN VALVE FIGURE 6-23 ITEM NO. PART NO QTY DESCRIPTION 1 021-5000-00-0 1 Un

Muscle Pumps 6-54

Muscle Pumps 6-55 PARTS LIST HALE TYPE VPS CONTROL VALVE FIGURE 6-24 ITEM NO. PART NO QTY DESCRIPTION 1 007-0080-01-0 1

Glossary G - 1 Atmospheric Pressure caused by the elevation of air above the earth. Pressure Auxiliary Permits water f

Muscle Pumps 1-8 C. Parts of Pump Basic Parts of Hale Midship Centrifugal Pump Figure 1-7 shows the basic parts of a Hale midship ce

Glossary G - 2 Gauge Pressure read from a gauge (PSIG). Pressure Governor Minimizes pressure changes by controlling engine spee

Glossary G - 3 Pump Shift A midship pump is usually mounted with a split gearbox installed in the drive shaft. The pump shift m

Data for Practical Use A APPENDIX A WATER HORSE POWER=GALLONS PER MINUTE X TOTAL HEAD IN POUNDS PER SQUARE INCH ONE GALLON OF WATER

IDEX CORPORATIONHale Products Inc.  A Unit of IDEX Corporation700 Spring Mill Avenue  Conshohocken, PA. 19428Phone: 610-825-6300  Fax: 610-825-6

____ ALABAMAHarless Fire EquipmentP O Box 6711166 Faimund MuscodaBessemer, AL 35020205-425-1160North American Fire !1515 West Moulton StreetDecatur, A

____ NEW YORKChurchville Fire Equipment!340 Sanford RoadChurchville, NY 14428716-293-1688Firematic Supply Co.!10 Ramsay RoadShirley, NY 11967631-924-3

Let Us Put Out A Few Fires For You.IDEX CORPORATION

Muscle Pumps 1-9 Impeller inlets are on opposite sides of the pump to balance axial forces; discharges are on opposite sides to bala

Fighting Fires Is Your Business.Looking Out For Your Pump Is Ours.Few things in life are more reliable than your new Halemidship pump. We do our best

Keep This Portion For Your Records.Pump Model #:______________________________________________Pump Serial #: _________________________________________

Printed in U.S.A. Bulletin #539 Rev. 3, 02/00(Continued from other side.)THIS EXPRESS LIMITED WARRANTY IS EXCLUSIVE. NO OTHER EXPRESSWARRANTIES ARE MA

Muscle Pumps 1-10 A clearance ring usually has a radial clearance of about 0.0075-inch or a 0.015-inch diameter. However, the clearanc

Muscle Pumps 1-11 Mechanical Seal The mechanical seal is standard on the Qpak and Qflo pumps and is available as an option on the

Muscle Pumps 1-12 D. Pump Drives Pump Mounting Options There are four common types of centrifugal pump drives used with fire fighti

Muscle Pumps 1-13

Muscle Pumps 1-14 J-Series Gearbox The Hale J-Series Gearbox, available for the Qpak pump, is a heavy duty gearbox that is driven fro

Muscle Pumps 1-15 Priming Valves Hale priming valves open when the primer is operated, to allow the primer to evacuate air in the p

Muscle Pumps 1-16

Muscle Pumps 1-17 Hale Total Pressure Master (TPM) Relief Valve System This system, figure 1-16, includes a sensing valve connected

Muscle Pumps 1-18 During normal operation, both the QG relief valve and PG30 relief valve are closed (as shown in figure 1-17). The T

Muscle Pumps 1-19

Muscle Pumps 1-20

Muscle Pumps 1-21

Muscle Pumps 1-22 Cooling Options Model K Auxiliary Heat Exchanger/Cooler NFPA 1901 requires a supplementary heat exchanger cooling

Muscle Pumps 1-23 Thermal Relief Valve (TRV) An optional Thermal Relief Valve (TRV), figure 1-21, can be attached to the main pump

Muscle Pumps 1-24 Valves Suction Valves Hale has available valves that mount in the suction of the midship pump. The Hale Master In

Muscle Pumps 1-25 These valves can be used in either suction or discharge lines. Each discharge valve on a Hale pump may be equipp

Muscle Pumps 1-26 Drain Valves There are two types of drain valves available from Hale. They are either the sliding plug type (HD, D

Muscle Pumps 1-27 Booster Pump Hale booster pumps offer the added dimension of low volume and high pressure for use with the midshi

Muscle Pumps 2-1 2. OPERATING PROCEDURES A. Overview This section supplies information and procedures for the operation of Hale s

Muscle Pumps 2-2 8. Verify that the pump panel shift indicator green "OK TO PUMP" light is on. 9. Open the hydrant. 10.

Muscle Pumps 2-3 2. Bring the truck to a complete stop before you attempt to connect suction hoses or shift from road to pump. 3.

Muscle Pumps 2-4 DO NOT PUMP ENOUGH WATER TO CAUSE A WHIRLPOOL AT THE STRAINER. THIS ALLOWS AIR INTO THE PUMP, RESULTING IN ROUGH OP

Muscle Pumps 2-5 DO NOT LEAVE THE CAB OR ATTEMPT TO PUMP UNTIL ALL THE GREEN PUMP LIGHTS IN THE CAB AND PANEL ARE ON. 7. Exit th

Muscle Pumps - i - TABLE OF CONTENTS SECTION PAGE 1 INTRODUCTION...

Muscle Pumps 2-6 TPM (if available) very low in order to limit the incoming pump pressure by dumping water on the ground before you ha

Muscle Pumps 2-7 Pump To Road Shift Procedures 1. Verify that the operator’s hand throttle or governor control has returned to idl

Muscle Pumps 2-8 5. Turn the hand wheel slowly clockwise, until the amber light just goes out. Then turn the hand wheel one addition

Muscle Pumps 2-9 DO NOT ATTEMPT EMERGENCY SHIFT PROCEDURES WHILE THE ENGINE IS RUNNING. 6. Employ manual override procedure at the

Muscle Pumps 3-1 3. PREVENTATIVE MAINTENANCE A. Overview Hale Midship Pumps require very little care and maintenance. However

Muscle Pumps 3-2 Relief Valve and TPM Test When the relief valve is not in operation, maintain a setting above the normal operating p

Muscle Pumps 3-3 2. Verify that the warning indicators in the cab and the pump control panel are on. 3. Switch to non-pumping ope

Muscle Pumps 3-4 Drive Line and Flange Bolts Check all drive line and flange bolts to ensure: 1. No bolts are missing. 2. All bol

Muscle Pumps 3-5 f. Test apparatus and check for leaks around strainer fittings 3. Place apparatus back in service. Indicator

Muscle Pumps 3-6 TABLE 3-1. PUMP RATING GPM (LPM) CAPACITY PRESSURE PSI (BAR) 500 750 1000 1250 1500 1750 2000 2250 FULL 15

Muscle Pumps - ii - TABLE OF CONTENTS (CONTINUED) SECTION PAGE 1 INTRODUCTION (Continued) Discharge Valves ...

Muscle Pumps 3-7 TABLE 3-2. (Continued) NOZZLE GPM AT VARIOUS NOZZLE SIZES PRESS ½” 5/8” ¾” 7/8” 1" 1 1/8" 1

Muscle Pumps 3-8 TABLE 3-2. (Continued) NOZZLE GPM AT VARIOUS NOZZLE SIZES PRESS 1 ½” 1 5/8” 1 ¾” 1 7/8” 2” 2 1/4" 2 ½&q

Muscle Pumps 3-9 TABLE 3-3. HOSE FRICTION LOSS (PSI PER 100 FEET) GPM Flowing ¾” Booster 1” Booster 1 1/2” Hose GPM Flowing 1 ¾” H

Muscle Pumps 3-10 TABLE 3-4. SUGGESTED NOZZLE SIZE (INCHES) PUMP RATING FULL CAPACITY 70% CAPACITY 50% CAPACITY 750 1-3/4 1-3/

Muscle Pumps 3-11 performance has dropped appreciably compared to its original performance, it needs to be serviced. (Apparatus

Muscle Pumps 3-12 BAR). Test and set relief valve as necessary using the following procedures and figure 3-1. 1. Open operator panel

Muscle Pumps 3-13 In clear water, the clearance rings continue to effectively seal for hundreds of hours of pumping. In dirty or san

Muscle Pumps 3-14

Midship Pump Maintenance Check List Truck Manufacturer ________________________ Pump Model & Serial Number ________________ Year ________

Muscle Pumps 4-1 4. TROUBLESHOOTING Table 4-1 lists the symptoms of some common problems and possible corrective measures. Before

Muscle Pumps - iii - TABLE OF CONTENTS (CONTINUED) SECTION PAGE 3 PREVENTATIVE MAINTENANCE (Continued) Pump Mounting Bolts.

Muscle Pumps 4-2 CONDITION POSSIBLE CAUSE SUGGESTED CORRECTION Automatic Transmission With Power Shift System (continued) Insuffici

Muscle Pumps 4-3 CONDITION POSSIBLE CAUSE SUGGESTED CORRECTION PUMP LOSES PRIME OR IT WILL NOT PRIME (CONTINUED) Air Trap in Suct

Muscle Pumps 4-4 CONDITION POSSIBLE CAUSE SUGGESTED CORRECTION INSUFFICIENT PUMP CAPACITY Insufficient engine power Transfer Val

Muscle Pumps 4-5 CONDITION POSSIBLE CAUSE SUGGESTED CORRECTION LEAK AT PUMP PACKING Packing out of adjustment or worn. Adjust the

Muscle Pumps 4-6 CONDITION POSSIBLE CAUSE SUGGESTED CORRECTION RELIEF VALVE DOES NOT RECOVER AND RETURN TO ORGINAL PRESSURE SETTING

Muscle Pumps 5-1 5. CORRECTIVE MAINTENANCE A. Midship Pump Tools Required q Lifting gear-Lever hoist or chain hoist, and shor

Muscle Pumps 5-2

Muscle Pumps 5-3 i. Test operate apparatus and certify pump performance as required. j. Return apparatus to service. B.

Muscle Pumps 5-4

Muscle Pumps 5-5

Muscle Pumps - iv - TABLE OF CONTENTS (CONTINUED) SECTION PAGE 5 CORRECTIVE MAINTENANCE (Continued) PM/PMD Control Valve ..

Muscle Pumps 5-6 J-Series Gearbox (Refer to figure 6-6) 1. Removal a. Place apparatus out of service in accordance with department pro

Muscle Pumps 5-7 C. Packing Replacement When the packing adjustment has been taken up, a single ring of packing can be added. Howe

Muscle Pumps 5-8 e. Slowly and evenly turn the jacking screws clockwise to move the rear bearing housing away from the pump body. f.

Muscle Pumps 5-9 1. Installation INSTALLATION NOTES: q Apply a light coat of grease to the gaskets to hold them in place during a

Muscle Pumps 5-10 g. Insert the mechanical seal cover in mechanical seal housing making sure to line up the bolt holes and center punch mar

Muscle Pumps 5-11 h. Install 7/16-14UNC screws into threaded holes on bearing housing to use as jacking screws. i. Turn

Muscle Pumps 5-12 2. Installation WHEN APPLYING THE ETHYLENE GLYCOL OR SOAP AND WATER SOLUTION, MAKE SURE ALL SHAFT SURFACES AND THE INSIDE

Muscle Pumps 5-13 E. AutoLube® Service (Qmax/Qtwo) 1. Park the vehicle on a level surface. Shut down the engine. Set the parking

Muscle Pumps 5-14 6. Place the AutoLube® face down on a work bench and remove the two allen-head cap screws from the impeller side. Separate

Muscle Pumps 5-15 F. Impeller Assembly 1. Impeller and Clearance Rings Removal (Qmax (refer to Figure 6-3 and Qtwo Pumps (Refer

Muscle Pumps 1-1 1. INTRODUCTION A. Description Hale single-stage and two-stage midship pumps are favorites of firefighters throug

Muscle Pumps 5-16 m. Remove the remaining screws from the rear bearing housing, and the lower pump body. n. Lift the impeller assembl

Muscle Pumps 5-17 IF THE IMPELLER OR CLEARANCE RINGS ARE DROPPED, DAMAGED OR DEFORMED, THEY WILL NEED TO BE REPLACED. f. Ins

Muscle Pumps 5-18 5. Assembly (Two-Stage Pump) a. Clean the impeller shaft, the keyway, and the seal housing and face. b. Check t

Muscle Pumps 5-19 h. Apply Loctite 242 and install the four 5/8-11UNC X5 inch long cap screws (one in each corner of the lower

Muscle Pumps 5-20 G. Relief Valve Systems 1. PM/PMD Control Valve (Refer to figure 6-14) a. Park the vehicle on a level surface. S

Muscle Pumps 5-21 USE A SPRING COMPRESSOR TO INSTALL THE PILOT VALVE SPRING. COMPRESSION, AND COULD BECOME UNCOMPRESSED, WHICH COU

Muscle Pumps 5-22 f. Remove the two remaining 7/16-14UNC X 1-1/4 inch long cap screws retaining the relief valve cover to the pump body. Us

Muscle Pumps 5-23 poppet and the light goes out. The switch is now in the proper position. Tighten the screws holding the swit

Muscle Pumps 5-24 v. Disconnect the electrical connector. Tighten the entire collet fitting 1 to 1-1/2 turns. The switch is now in the prop

Muscle Pumps 5-25 y. Apply Loctite 242 to the four 7/16-14UNC X 1-1/2 inch long cap screws and install the new gasket and relie

Muscle Pumps 1-2

Muscle Pumps 5-26 i. Apply Loctite 242 to the four 5/16-18UNC X 1 inch long cap screws and attach the control body to the rear of the sprin

Muscle Pumps 5-27 J. Qtwo Transfer Valve 1. Drain the pump IMPORTANT: The transfer valve is a timed device. It is therefore im

Muscle Pumps 5-28 b. Install the transfer valve drum and bracket assembly into the pump body. c. Apply Loctite 242 to the four 7/16-1

Muscle Pumps 5-29 L. Tank to Pump Check Valve 1. Drain the water tank and the pump. 2. Disconnect the control linkage at the

Muscle Pumps 5-30 10. Place a new gasket on the seating surface of the suction tube extension. Apply a light coat of grease to the gasket to

Muscle Pumps 5-31 4) Remove the intermediate gear bearing from the intermediate gear. 5) Remove the two different siz

Muscle Pumps 5-32 NOTE: The gearshift fork cannot be removed from the sliding gear shaft until the sliding gear is removed. 7) Remove fo

Muscle Pumps 5-33 l. Inspect the Cooling Tube for Damage and Leaks. m. Remove and disassemble the remainder of the gearsh

Muscle Pumps 5-34 c. Assemble and install the tail shaft assembly. 1) Using a brass drift or a bearing installation tool, install t

Muscle Pumps 5-35 22) Install the gearshift rod end on the end of the gearshift shaft. Tighten the 3/8-16UNC locking hex nut.